Electrical Housings
Power tools, appliances, charger enclosures.
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70+ CNC, EDM, and wire-cut machines. Steel selection, design review, and T1 sample - all on site.
From rough CNC cuts through EDM detailing and surface polish, each tooling step happens inside our mold shop.
The categories below are the most common; cross-industry molds are quoted on a per-project basis.
Power tools, appliances, charger enclosures.
Routers, smart-home devices, IoT modules.
Sensor mounts, interior trim, brackets.
Diagnostic, single-use, consumable housings.
Personal care, kitchen, lifestyle.
Sprayers, foggers, ag-spec enclosures.
Steel is selected to match expected mold life, surface finish, and material aggressiveness. Other grades available on request.
| Steel | Hardness | Typical use |
|---|---|---|
| 718H | 28-33 HRC | General-purpose tooling, medium runs. |
| NAK80 | 37-43 HRC | High-polish surfaces, transparent parts. |
| S136 | 48-52 HRC | Corrosion resistance, medical, optical. |
| H13 | 48-52 HRC | Die-casting tools, high thermal cycle. |
| P20 | 28-32 HRC | Prototype molds, low-cost short runs. |
Each stage has a written deliverable. Nothing moves to the next stage without sign-off.
Check parting line, gating, runner balance, cooling feasibility, draft angles, and ejection layout.
UG-NX and SolidWorks design, steel selection, slider and lifter design, cooling and ejection sizing.
Audited steel suppliers, material certificates attached, steel cut and rough-machined.
Core and cavity rough-cut, insert pockets cut, slider bodies machined, intermediate inspections.
EDM detailing, surface polish to specified finish, mold assembly with slider, ejector, and cooling.
First trial on the matching injection machine, T1 sample, mold trial video, and dimension report.
Every T1 ships with the same package. Optional items are added by request.
| T1 sample parts | 5-20 parts | Per your spec |
| Mold trial video | 1080p | Around 30 seconds |
| Dimension report | CMM measurements | Critical dimensions documented |
| Material certificate | Steel certificate | For the steel used |
| Maintenance instructions | Included | For mold upkeep |
| Spare components | On request | Slider and ejector parts |
Exact quote follows your DFM review.
25-35 days
USD 3K-8K
P20, short-run validation
35-45 days
USD 8K-25K
718H or NAK80, medium complexity
45-60 days
USD 25K-60K
Hardened steel, higher complexity
A short selection of the most common technical questions. For project-specific questions, send a drawing.
Yes. We tool to standard mold base sizes and to your specific platen, shut height, and ejector layout. Send press specs in the RFQ.
For projects with a serious RFQ, yes. Initial DFM feedback returns within 48 hours. A full Moldflow report is quoted separately.
We guarantee mold life under normal injection conditions. Typical guarantees are written into the mold contract.
Yes. We sign NDAs on request before drawings are shared. Drawings are stored in access-controlled folders.
Either. Some clients keep the mold in our workshop for ongoing production. Others ship the mold home after a successful T1.